Factory One
Press & Piping Hub
Factory 1 spans 54,000 square feet dedicated to metal stamping and piping processes, housing the equipment and workflows that transform raw metal into precisely formed components. This facility represents the foundation of SP Metal’s capabilities, where decades of stamping expertise meet modern press technology.
Metal stamping operations include progressive dies for high-volume production runs and individual stamping stations for flexibility with smaller batches or prototype development. Press capacities range from light-duty operations for delicate components to heavy presses capable of forming thick structural parts.
Piping processes within Factory 1 produce everything from simple tube bends to complex multi-angle assemblies for exhaust systems and structural applications. Specialized equipment enables precise bend angles, controlled radii, and consistent results across production runs.
The facility’s layout optimizes material flow from receiving through forming operations to quality inspection, minimizing handling and transportation between process steps. This efficient arrangement contributes to our ability to deliver 500 complete assemblies daily while maintaining exceptional quality standards.
Factory 02
Welding Excellence Centre
Factory 2 encompasses 30,000 square feet focused on manual and robotic welding operations, where individually formed components become unified assemblies. This specialized facility enables SP Metal to deliver complete welded structures from small brackets to full motorcycle chassis.
Robotic welding lines provide the consistency and throughput essential for large-scale OEM contracts. Multiple robot cells handle different product families, each programmed for specific weld sequences, heat input parameters, and quality verification. This automation ensures identical results across thousands of assemblies while freeing skilled welders for higher-value tasks.
Manual welding stations complement automated systems, providing flexibility for custom applications, prototype development, and small-batch production where robotic programming wouldn’t be economical. Experienced welders handle complex geometries, specialty materials, and challenging positions that might not suit automation.
Quality systems within Factory 2 include visual inspection stations, dimensional verification equipment, and destructive testing protocols that ensure weld integrity. These controls provide confidence that every assembly leaving the facility meets specifications for strength, appearance, and dimensional accuracy.
Technology and Infrastructure
Modern manufacturing demands integrated information systems, and SP Metal’s Enterprise Resource Planning (ERP) implementation links Sales, Purchasing, Production, and Store functions into a unified platform. This integration provides real-time visibility into order status, material availability, production schedules, and inventory levels.
Dell Server infrastructure provides the computing foundation for our ERP system, CAD workstations, and networked operations. Reliable IT infrastructure prevents costly downtime and ensures data security for sensitive customer designs and business information.
Thirty-two networked workstations equipped with original Microsoft licenses provide engineers, programmers, and administrators with professional-grade computing tools. This investment in legitimate software demonstrates our commitment to ethical business practices and ensures full vendor support.
The technology stack extends beyond core ERP functions to include specialized software like Autodesk Inventor, SolidWorks, and Mastercam for design and manufacturing applications. Integration between these platforms streamlines workflows from initial concept through CNC programming and production execution.
Expansion History & Capacity Growth
SP Metal’s facility expansion chronicles a story of sustained growth and strategic investment. Beginning with 10,000 square feet in 1992, the operation had modest capacity suitable for the early years of metal stamping specialization.
The jump to 24,000 square feet in 1993 reflected growing customer demand and the strategic addition of piping capabilities during Stage 1 of our growth journey. Doubling floor space enabled equipment additions and workflow optimization that would have been impossible in the original facility.
Expansion to 54,000 square feet in 2008 coincided with Stage 3’s focus on robotics and the acquisition of SP Metal Precision. This substantial increase provided space for automated welding cells, additional stamping presses, and the integration of operations from the acquired business.
The most recent expansion to 84,000 square feet in 2012 established the current footprint that supports both factories and provides capacity for continued growth. This staged expansion approach managed investment carefully while ensuring adequate space for equipment, material storage, and efficient workflows.